PUNCHING MACHINE TRUMPF TRUPUNCH 5000 - 1600 (S12) FMC, SM-1352

Standard configuration

Machine 
⦁ Stable C-frame for easy access
⦁ Coordinate guide for high-precision machining
⦁ Linear magazine inclusive four clamps
⦁ Drives with maintenance free 3-phase servo motors
⦁ Repositioning unit with programmable stripper
⦁ Ball-fitted tables
⦁ Parts flap 500 x 500 mm
⦁ Good parts container
⦁ On-Demand Drive
⦁ Automatic shutdown mechanism
⦁ Ability to retrofit ToolMaster Linear
⦁ 1st index pin position inner side (right hand)

Punching station 
⦁ Electro-hydraulic punching head
⦁ Rotatable single tool adapter
⦁ Programmable presser foot
⦁ Stripper position sensor
⦁ Tool length compensation
⦁ Punch stroke rate and thread stroke rate counters
⦁ Spray lubrication for punches
⦁ Vacuum slug removal with condition monitoring
⦁ Forming
⦁ Monitoring of fill level of tapping and tool lubrication

Control 
⦁ Open controller based on Sinumerik 840D Solutionline
⦁ Control panel with 19“ TFT touch screen
⦁ NC program management
⦁ Production plan
⦁ Integrated technology data

Data transmission 
⦁ USB interface and network connection

Safety 
⦁ CE marking
⦁ Multi-beam light barriers
⦁ Rapid hydraulic shutdown
⦁ Sheet collision detection

Additional equipment

Punching options
⦁ Function MultiTool
⦁ Function MultiShear
⦁ Function MultiBend
⦁ Function tapping incl. thread counter breakage monitoring 
⦁ Function marking / rapid beading 
⦁ Function engraving
⦁ Function deburring and roller technology 
⦁ Adaptive stroke calibration
⦁ Stripline
⦁ Smart Punch Monitoring (breakage control for punch) with function sheet format recognition 
⦁ Active die with brushed parts chute and Engraving from below technology 
⦁ Die spray lubrication with monitoring of fill level

Machine options
⦁ Retractable clamps
⦁ Clamps opening individually (each)
⦁ High-adjustable clamps (each)
⦁ Sensor for part chute
⦁ Installation on air cushions
⦁ Chip conveyor with tilt container

Options for thin sheet processing 
⦁ Brush tables with loading and unloading aid
⦁ Blow-out device for small parts
⦁ Variable Vacuum slug removal

Automation

SheetMaster
⦁ Standard configuration StheetMaster AS 15: Multi-functional sheet handling system for automated processing of sheet formats up to 3000 x 1500 mm:
- Loading station with fanning magnets
- Suction frame 3000 x 1500 mm
- Suction cups with peeler cup 
- Vacuum sensor for each circuit
- Central lubrication
- Sheet thickness sensor for double sheet check
-  Clamp closing automatically

GripMaster
⦁  Standard configuration: Automation component for removing scrap skeletons 3000 x 1500 mm:
- Removal of scrap skeletons and remainder strips with the GripMaster
- Automatic stacking of scrap skeletons in specified position on a scissors table
- The scrap skeleton is removed almost simultaneously to loading of a new sheet
- Process monitoring through sensors in the skeleton grippers
- Tiltable skeleton pallet 3000 x 1500 mm

SortMaster Box
⦁ Standard configuration SortMaster Box B4: Automatic workpiece sorting unit:
 - Sorting unit with 4 bins
 - Automatic removal and sorting of parts straight from the part chute
 - Max. part size 500 x 500 mm
 - Enables optionally easy exchange of the bins without interrupting production

ToolMaster Linear
⦁ ToolMaster Linear with 18 tool stations
 - Extended capacity for 18 tool stations
- Tool setup parallel to production

Cart systems with belt drives (3000 x 1500 mm)
⦁ Double cart unloading incl. store interface: 
 - To double the capacity for holding finished parts
 - Part sorting in combination with the SheetMaster
 - Finished parts are unloaded virtually parallel to production